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Matt.

I'm not the originator of the batteries for mast ballast swop. But its probably going to vary as an approach with different yachts.

For Privateer I'm using 2 x Lifeline GPL8ds. They're AMG batteries quoted at 255 amp hours each. They weigh just over 70 kgs each.

At full torque and thrust they should give just over an hour's running flat out. Of course, one should only be using half power or less, and a dayhire launch would be governed accordingly to provide endurance to match (and exceed) the hire period, but a private yachtsman needs the facility to operate in extreme circumstances - such as making way and holding steerage into the wind with full rig up in what I still think of as marginal topsail conditions.

One could also use another US made tank battery from Odyssey. Not quite as good I'm told, but they do them in different size configurations, so this does provide options.

The dimensions are approx 20 '' x 12" x 10" deep, but you can mount and use them in any position.

The first thing was to remove the cast mast weight lead. One should really sell this to offset the cost of the batteries, but (you've guessed it) I've kept it safe unless the whole project's a disaster.

The next thing is to scarf replacement wood into the part of the mast vacated by the lead., and then to build and site a retaining bracket.

See very rough drawing in image. The retaining strop obviously unclips when the mast returns to upright.

Mine's just like a big U clip, and was originally designed to hold one GPL8d on its side, with another perched on top, but this provided too much ballast ( I have a hollow racing mast), so I've had to split the batteries (one remaining on the floor in the forepeak. It's not ideal, as you need to keep them together to cross connect and draw 24 volts.

My connecting leads will thus be rather long, as the engine need to run in both the mast up and mast down position. On some yachts it would be possible to place two batteries of this size, side-by-side, but pointing upwards from the hog, but in the case of 127 that wouldn't allow me to close the forepeak hatch. Of course, the worst aspect of the way I've chosen is that I lose about 17 inches of airdraft above the tabernacle. It's also very vulnerable air-draft, if you know what I mean?

I can give you all the links to these sources when the project's complete. So far the disturbance to the original yacht consists of 1x35mm hole through hog and about 10 extra screws. Fingers crossed!
The following picture is attached to this post. Click for a larger view.
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Hi TH,
thanks for the diagram, an extra 14" airdraft is not particularly desirable, and as you say, you wouldn't want to misjudge the height under a bridge. The dimensions you give of the batteries would allow me to arrange them across the width of the mast, one of the advantages of the Perfect Ladies forehatch, its huge. A pivoting cage could therefore be employed so as the mast comes down the batteries hang below the mast, when it goes back up, once past the point of balance, it would be pushed back into the tabernacle with the cage up against the front of the tabernacle, if you know what I mean.
Sorry to ramble, but its got me thinking!
Would very much appreciate list of suppliers etc when you are sorted.
cheers
Mat
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Come on now Mat, where's your diagram!!

It's true about that hatch... I have fallen down it more than once!
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I've been following this with more than a little interest, and have a couple of questions - but first would like to refer back to Tree's comment about Moonshadow having her batteries in a cage acting as mast weight.... Dr Tom tells me 't'aint so, they're caged right enough, but hard mounted to the hull, not the mast, and uses an electric winch to haul the mast up by brute force ('cept on 3R when the winch is replaced by two strapping lads on block & tackle).... and this is the root of my queries...

1. If the batteries are going to hike up and down with the mast, how does this comply with the BSS requirement that they shall not move more than 10mm?
2. Assuming the surveyor allows this 'cos they're hard mounted relative to the mast (which is the argument I'd use).... what about the requirement to clamp the cable every 12" or so? the only workaround I can see is to run the cables all the way up to the mast pivot bolt then back down again, giving a very long cable run with all themast motion being absorbed around the bolt, which would seem to introduce the potential for cable fatigue which the dear old BSS (Bless it) is trying to avoid.....

What's the fix, Tree? I really want there to be one, 'cos I love the idea of avoiding dead ballast :-)
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Well thanks very much folks for adding to my list of problems awaiting solutions.

Actually, I do mean that without irony, as you've probably guessed, I haven't been giving much attention to the BSS.

One mistakenly assumed that anything that purported to improve 'safety', would look kindly towards a methodology that precluded the need to carry large amounts of inflammable, spillable, liquids.

When Privateer goes South-to-North, my wife refers to her as 'The Bomb'. Thank heavens neither of us smoke.

I think we could meet the BSS clamping regs, but by doing so I can't see how my ambitions for masting down under electro-powered way, may be met. It's all going to be so much more fiddly and uncool.

Back to the drawing board then (you mean you actually planned some of this?).
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Could the battery cable's not be fixed permenent with a connection plug fitted on the battery side for de-masting and re-masting as a way around the bss

just a thought!!!
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Quite a reasonable suggestion, Finny, and there are certainly commercial plugs/sockets available which would do the job quite adequately.... but unfortunately (assuming my understanding of the BSS is sound, which shouldn't be taken for granted....what do I know?) I believe the BSS makes no provision for common sense or sound engineering, whether it be avoidance of carriage of flammable fuels or industry-standard connectors, but requires bolt-on terminals to batteries and continuous cables, adequately supported throughout, which would preclude moveable batteries of any sort..... I hope I'm wrong :-(
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I think Finny and Coriolis are right. I've already got one Tyco plug in the run (courtyesy of adapting from the electric outboard config, and was pleasantly surprised when checking through to find zero voltage loss through it. I can hard-wire that one, get another Tyco Pairing, and use Tycos to clip in and out the longer section needed for the downmast position.

Still not as cool as lowering under way?

Meantime we had real issues communicating to the submerged pylon, and if Torqeedo can't help, the yacht's got to come out.
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"Still not as cool as lowering underway"

Seems to me as this is making the bear's hair stand on end the more it get's mentioned !!

there is another possiblity

what about using an electrical susie
(thats the electric curly wire fitted between tractor unit and trailer on hgv's)available in 24 volt also with rated durite plugs

the said above are BS rated or perhaps i should now be saying European rated. although iam not sure what the rating is it would be not a problem to find out for you should you require

and lets face it if its good enough for the Ministy of Transport then it should be good enough to meet the BSS requirments
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Good thinking Finny, except that I doubt the cable in a standard ("24N or "24S") lighting suzy would be heavy enough to take the load, even if they were grouped 3 wires to positive and 3 wires to negative.

However, there are HGV trailers which have an electrically operated raising and lowering tailboard which is powered from the tractor unit's batteries. Some are capable of lifting a tonne, so they must have fairly stout electric motors drawing a heavy current.

TH next time you have the opportunity to shuffle around a supermarket delivery artic which has a tailboard on the trailer, look for a rectangular plug & socket arrangement close to the tractor unit's battery box, usually mounted on the side of the chassis between the back of the cab and the rear wheels. Mind your fur on the greasy area around the fifth wheel platform.

Note that it's a rectangular plug & socket, not the circular connectors on the back of the cab grouped with the coiled plastic air-hoses.

So much for TH's boat. Now, can anyone help me with a solution to a boat builder too busy playing with his own new boat to get on with the maintenance work on mine?

If you need any timely work done in Norfolk, don't have it done in Norfolk. I suppose I should be thanful that, for once, my grounding isn't being caused by shallow water.

Grumpy Landlubber.
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Just wanted to say a quick and gratefulthanks for all this input, which I'm following up.

Meantime, the stuff under the boat that isn't working doesn't seem to have slowed the yacht too much.
We staggered through Wroxham Week with a variety of rigging issues, but on one of the few rare moments when things weren't arsy, managed to blunder our way to a second place.
So there at least, the problem remains as before.
It's not the useless electric engine in the submerged pylon, but the nut on the end of the tiller.
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Rumour has it that the pads on the the bears paws are exceptionally clean and as soft as Blackbeards beard

but it is only a rumour!!

so as a result i found myself crawling under two Hgv's today both fitted with tail lifts one being a De hollande the other being a Ross Bonnyman both considered top kit in the tail lift world ,also the electric motor or should i say electric pump as tail lifts operate on hydrolic's was and in both case's 24 volt and had a 2 kw output

also it seems after looking through a trade catalogue that you can get a susie in two core (take note of the spelling of susie Grunts)
having said that there was not detail's on what spec the susie core was

whilst i suspect that the mast issue may be on the back burner it looks like it can be Bss permiting done although i believe that you will be needing the help from a Hgv spark rather than a boat yard

good luck
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If you knew Susie
Like I know Suzy...


Thanks Finns. And well done for going back to edit your earlier post.

Being a mere commoner, I know only of Ratcliff tail lifts and then not very much about how they work. Nevertheless, I do think you've given TH a good route to cracking the problem.

GF
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nothing more than a typo Grunt's

i really do enjoy most if not all the projects that are forum based .this one is slightly different perhaps because it's something new and reflects with the times and should the results be good then the implications for all types of boating in the future are great but then again -they are only my thoughts

anyway Grunts we can't have the bear looking like he has been attacked by an industrial Electrolysis machine- scratching one's head with razor sword sharp claws just can't be fun

or can it !!
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Thanks again Finny.
If I could impose further, could you mail me any catalogue webreferences to the products you've found?

For some reason we cannot PM on this forum but you can PM me as Realaler on the Lightside.

ta again.
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